Volkswagen Automotive Repair Manuals

Interesting Facts About VW You Probably Don’t Know – Common Problems – and PDF Manuals for Download…

Volkswagen is a German brand known worldwide. The automobile manufacturing company was founded in 1937 by the German Labor Front.

It was initiated under the reign of Adolf Hitler and he took part in approving the people’s car design presented by Ferdinand Porsche, which is what is referred to as Volkswagen.

The factory plant for the Volkswagen production was constructed in 1938 and a year later when the war began, not many cars had been produced nor delivered.

During the war, the Volkswagen Factory plant was used in making military vehicles, including the SUV-like model Kubelwagen and amphibious schwimmwagen.

The captured prisoners from the war were made to work at the plant in the repairs department. In 1945, KDF-Stadt was bombed and captured by the British.

The ruined factory plants were given to British Army Officer, Major Ivan Hirst.

The aim was to make use of it for military car maintenance and then dismantle it before being shipped to Britain.

However, there was one war vehicle left behind in the factory, the “KDF-Wagen;” which Hirst repainted green in color to reveal it to the British.

The British Army ordered 20,000 automobiles, as they were short of cars and it prompted Hirst and his assistant, Heinrich Nordhoff, to take the initiative to restart car production.

After the military government was finished in 1949, Nordhoff continued to manage the Volkswagen factory plant.

In the same year, the Volkswagen Type 1 beetle was exhibited and sold in the US. In 1952, Canadian Motors imported 12 Volkswagen vehicles.

Volkswagen America was formed in 1955 to regulate the sales and service there, thus increasing the sales of the Type 1 Beetle. In 1959, Volkswagen opened a production plant in Sao Paulo, Brazil.

The company was slowly expanding and gaining fame across different countries. Volkswagen also made a limited version of the Beetle and campaigned at the Baja 1000 Mexican races (1967-1971).

Volkswagen did some adjustments to the 1961 Type 1 Beetle to enhance its components and performance. VW’s expanded their production line with new Type 3 models of Karmann Ghia Notchback, Fastback and Variant.

In 1969, 2 larger Type 4 i.e. the 411 and 412 makes were presented. VW also added a super beetle model in 1971.

Other Volkswagen makes of the 70’s included the military themed Types 181 (1973), Volkswagen Passat (1973), Siccorocco (1974), and Volkswagen Polo (1975).

These four models had plenty of common features and they had a close resemblance to other car brand models that inspired their design.

In 1980, sales in the USA and Canada fell drastically despite having selling models, such as the Golf.

The second generation Golf, Jetta and GTI made things better as the sales were slightly driven higher.

However, the sales once again dropped in 1985 and the VW Pennsylvania production closed in 1988.

Volkswagen also completed the buying of SEAT, which was a Spanish car manufacturer in 1990.

The 90s saw Volkswagen updating their earlier models with few introductions, such as the J-Mays-design concept car. They also introduced a new Beetle car and the Lupo in 1998.

Common Volkswagen Problems

Cars are prone to wear and tear and so some typical problems are expected that can be handles using the repair manuals.

The Volkswagens are no different from other cars and with different models, you may experience some certain issue with the engine, suspension, and gear box among other major and minor issues.

The most important thing is knowing how to solve the issue to avoid further damage of your car and any inconveniences on the road.

Some issues may be persistent depending on the affected part while others will go away once repairs are done on them. If you are wondering what type of problems you may experience with a Volkswagen car, here are a few of them;

  1. Oil sludge issues: this is a common problem experienced by the owners of the 2000 Volkswagen Passat model. The problem is caused by accumulation of oil around the engine, which can later lead to an engine failure.
    From the manual of the car, there are directions on oil changes and cleanup which can prevent oil sludge. However, if the cause of the problem is as a result of the type of oil used, then indefinitely, there is need to change it and ask for advice on the better type of oil to use.
    If the oil sludge has accumulated too much and you don’t have the necessary means of cleaning it up, ensure to take it to the repair shop.
  2. Airbag light malfunction: some cars start experiencing some minor issues after exhausting their required mileage. One is commonly seen in the 2006 Jetta make where the light may come on and there is no alarming need for the light to be on.
    This can become a real issues if the airbag pops up on you when everything is still fine. It can lead to a grave car accidents as it blocks your path and can barely see where you are going.
    For the fact that it is random and uncalled for, it raises the need to have the airbag light checked out before a fatal accident takes place. If the light is on when it is not supposed to be, it is a legal offense and you may be charged for it.
  3. Transmission problems: this is an issue that can arise with any Volkswagen car, though the cases are very few. A transmission problem is when you are trying to change the gear but it does not affect the car. In short, you do not feel the change from one gear to the other.
    This can be a huge problem on the road, especially if the car requires a particular gear without your anticipation. The best solution for the issue is taking it to a repair shop or to your car dealer immediately and have the issue checked out. You can also go through the repair manual for this purpose.


The Volkswagen car models are very sleek and sassy. Problems like this are rare and if present, the problems are resolved before the release of the car.

Nevertheless, one or two cars may have some symptoms of the issues and you can use the repair manual for solving them.


Purpose of this is to catalog and include one of most comprehensive, useful and accessible “automotive repair PDF manual” database on the web for all Volkswagen models.

It’s your go-to source for learning all about Volkswagen – when you can’t find it elsewhere.

To get started, select the intended car model below…

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